Inne Produkty

Źródło światła LED przystosowane do pracy ze standardowymi światłowodami stosowanymi w boroskopach o średnicy aktywnej od 2 do 6 mm. 
Idealne do zastosowania w badaniach NDT, boroskopii, zdalnych badaniach wizualnych. 

  • Wyjście typu ACMI 
  • wymiary: 68x90x127 mm (WxSzxDł), 
  • ultra przenośne - waga poniżej 0,5 kg 
  • średni czas życia diody: 50.000+ 
  • strumień światła: 1350 lumenów (przy 6500K, CRI:72) 
  • elektroniczna regulacja natężenia 
  • zasilanie 12VDC, pobór mocy 35W. Zewnętrzny zasilacz z możliwością zasilania z baterii i gniazdka sieciowego. Kabel zasilający 

Dostępne w wersji UV, oraz DualChannel:

Endoskopowe źródło światła UV LED 
Żródło światła UV - maksimum 365 nm, bardzo niska składowa światła białego, oraz składowych w podczerwieni i ultrafiolecie. 
Źródło światła jest przystosowane do pracy ze standardowymi światłowodami stosowanymi w boroskopach o średnicy aktywnej od 2 do 6 mm. 
Idealne do zastosowania w badaniach NDT z penetrantami w świetle UV w tym w lotnictwie (zgodna z wymogami ASTM New Aproach E1417/E1417M - 11 P. 6.6.1.1.) 

  • średni czas życia diody (h): 10.000+ 
  • moc 1,85 W przy maksimum w 365 nm, 14,75 W/cm2 (mierzone przez 4 mm pręt kwarcowy) 

Endoskopowe źródło światła LED - UV/ Światło Białe (Dual Channel) 

  • ultra przenośne - waga 0,9 kg 
  • średni czas życia diody: 10.000+ 
  • strumień światła: 
    • > Białego: 650 lumenów (przy 6500K), 
    • > UV: 14.75 W/cm^2 (dla 365 nm) 

UWAGA: Oferowane oddzielnie adaptery do światłowodów typu STORZ oraz Olympus

Dolphicam2 is a new ultrasound imaging platform for multi-material NDT (Non-Destructive Testing). 
Our unique 2D matrix transducer technology enables a wide variety of transducer frequencies and custom transducer design. Digital signals
enables impressive performance, with up to 100 datasets per sec from all 16 384. Add extreme data signal processing capacity and a smooth user experience to that and you have the ultimate NDT tool.

FEATURES
Real-time images.
Frequency range from 0,5 to 15 MHz.
128 x 128 transducers electrodes.
16384 transducer elements.
Size 3,8 x 3,8 cm.
2D and 3D images.
A-, B-, and C-scans.
Amplitude & Time of flight.
Large area stitching.


THE PLATFORM

Dolphicam2 is an ultrasound imaging platform for NDT. Our unique 2D matrix transducer technology combined with a wide range of transducer modules bring NDT inspections to a new level with an impressive performance. Dolphicam2 has unique signal processing which is visualized with great user experience. This makes Dolphicam a tool for experts and non-experts doing non-destructive testing.


UNIQUE COMBINATION OF FREQUENCIES AND COUPLINGS

The combinations of different TRMs and couplings of varying softness/hardness and sizes enable great possibilities of inspecting multiple types of materials.

 

 

SCANS

The Dolphicam2 Software has a user friendly dashboard with highly customizable and configurable settings.

  • Real time images.
  • 2D and 3D images.
  • A-, B-, and C-scans.
  • Amplitude & Time of flight.
  • Large area stitching.
  • “Traffic light” color palettes.

CONFIGURABLE SETTINGS

  • Unit, material depth, number of Amp Gates, number of ToF
  • Gates, Material Sound Speed, Transmitting Elements, Analog
  • Gain, Number of Averages, Transmitting Pulse Shape, Time
  • Corrected Gain, Time of Flight Palette, Amplitude/B-scan
  • Custom Palettes

matrix 3fixed 2 640x602

DOLPHITECH MATRIX TRANSDUCERS VS PHASED ARRAY

Phased array transducers contain a number of individual transducers that can be pulsed individually to steer and 
Dolphitech Matrix transducers have transducer elements placed in a 2-dimensional array. Since the transducer directly covers the area of inspection, no encoder system is needed to calculate the position of each element. Reducing risk of positional errors due to faults or imprecision in the encoder system.focus the sound beam in a specific direction. Linear arrays are typically used in combination with an encoder system matching the signal with positional information to build a 2-dimensional image. Price will increase with the added number of elements and element gets smaller in size.

Substantial improvements in resolution are to be expected from a Dolphicam Ultrasound camera system compared to an Olympus MX phased array system.


MORE DATA THAN WE CAN USEdolphicam tranducer elements

The TRM has 128 horizontal and 128 vertical transducer electrodes. This makes a transducer element where one horizontal line crosses a vertical line. I total 16.384 transducer elements send and receive sound to create the data with a frame rate from 10 to 100 frames per second.

In short, our scans deliver more data than we can use for now. For you, this means that the product you buy today only will get better tomorrow.


 

trm hero front with cable cut 2 820x461

ULTRASOUND THAT LOOKS AND SOUNDS BETTER

Spend less time calibrating and more time fixing. Turn on the device and start scanning (1 min from start to ready to scan).

Large amounts of Data is being processed to a user-friendly dashboard. The «Traffic lights» pallet or real-time dataset streaming visualizes the scan in a way that impresses experts, and lets non-experts understand what they see.


SMALL, FLEXIBLE, AND EASY ACCESS 

The TRM is made small and ergonomic, it fits nicely in your hand. Its size and weight makes it easy to hold, and access places that are really difficult to scan.


GET THE BIGGER PICTURE WITH STITCHING

Depending on your needs for accuracy and speed, we can offer different ways for scanning large areas and combining into one image. Dolphicam comes with multiple different stitching solutions, from manual grid tool to fully automated systems.


FTD – FLEXIBLE TRANSDUCER DEVELOPMENT

Our transducer technology is very flexible, allowing for customizable design for customers with specific needs.


SPECIFICATIONS

Width: 40 mm(1.6 inch)
Length: 40 mm(1.6 inch)
Height: 84mm(3.4 inch)
Weight: 280g/ 10oz
Transducer Electrodes 128 x 128
Transducer elements 16.384
Transducer frequencies: 2.5 MHz, 3.5 MHz, 7.0 MHz, 9.0 MHz, 11.50 MHz
Couplings: Customized coupling
Frames pr second: 20 to 100

 

DolphiTech

Ultrasound Imaging NDT for Non-experts

DOLPHITECH provides a range of advanced scientific instruments, training and services for Non Destructive Testing within the aerospace, automotive, marine and energy sectors. Worldwide industry leaders rely on us to ensure that throughout the design, manufacturing and in-service process the quality of their products comply with the customers requirements.
Our objective is to provide reliable and simple-to-use equipment to perfom cost and time efficient NDT inspections. The DolphiCam ultrasound technology is unique, powerful and user-friendly.

DT 01

  • Unique 2D matrix ultrasound technology

  • High performance Ultrasound Camera

  • NDT solutions for Composites

  • NDT solutions for Non-experts

  • NDT solutions for Teams

 

NDT IN THE VALUE CHAIN

ENGINEERING AND DESIGN

To ensure a cost effective life cycle for the product, structures must be designed and built with inspectability in mind. When engineering departments have easy access to NDT technology, the need for costly and time consuming involvement of external NDT partners can be minimized.

MANUFACTURING

It is imperative to monitor and control manufacturing quality. All process steps from QA of inbound parts through processing, assembly and final inspection must be carefully monitored. The consequence of letting flawed parts into the value stream can be costly and in worst case catastrophic.

IN-SERVICE

Composite materials are strong and light, but still fragile. BVID (Barely Visible Impact Damages) can be sign of structural weaknesses that are hard to detect by the human eye. As the use of CFRP increase in high volume products, service and maintenance organizations need easy-touse tools to verify structural integrity.

Main sectors

Aerospace

• Impact induced delaminations
• Drilled Hole Inspection
• Core to laminate debonding
• Laminate to laminate debonding

Automotive

• Impact damages
• Debonding

Marine, Wind power…

 

Some customersDT 02

• Boeing 787 Dreamliner structural inspections
• Textron/Cessna and Spirit
• Airbus approval expected in June -17
• Lamborghini, Porsche, VW and Audi: Inspection tool for composite part inspections in in-service body shops
• Thatcham Research

Technology

DT 03

• The transducer is our core technology
• Transducer works as a speaker and a microphone
• High voltage electric pulses are transformed into acoustic waves.
• Acoustic wave is reflected and transformed into small electric pulse

Transducer

DT 04

Ultrasound reflections

DT 05

Application: Accidental Damage

DT 06

Application: Small defects

DT 07

Application: Drilled Hole Inspection

Drilling holes in composite structures can induce hole wall delaminations, reducing the mechanical properties of the structure. Conventional ultrasound NDT techniques are time-consuming given that inspecting each hole takes time and that there can be numerous drilled holes in an aircraft. Using the DolphiCam Drilled Hole Tool, NDT Operators can focus on critical inspection depths. Defects as close as 2 plies from the surface is easily detected. The DolphiCam collects the complete image without need the move the camera. The dry coupling transducer allows inspection of the hole without using couplant.

DT 08

Application: Laminate/core disbonds

DT 09

Application: In-Service inspection for non-expertsDT 10

• Operator use prepre-programmed tool with traffic-light type indication
• User User-friendly software and easy to use camera!
• PDF report PDF created automatically
– Optional: Report evaluation by NDT Expert

Application: Medium area scanning

DT 11The DolphiCam GridToolTM is a mechanical positioning system that makes it easy to inspect larger areas with the DolphiCam. Its solid construction from high quality linear bearings ensure smooth scanning, precision and high inspection speeds. The GridToolTM is fixed to the surface by one or two large, powerful suction cups. Setup-time is usually less then 3 minutes! Due to the low weight, the system can be placed in any orientation, even inverted on painted or shiny surfaces. The suction cup can also be removed to allow for a bolted placement if needed. The attachment is hinged to allow access to non-planar surfaces.

Gridtool

• 500 x mm area
• Set -up < 3 minutes
• Adapt to curved surfaces
• Vertical, upside down…
• Affordable and quick!

Application: Large Application

LPS One

DolphiCam LPS One is a position-aware NDT system developed by DOLPHITECH. Using the DolphiCam 2D Matrix Array integrated with electro-optical measuring technology, the user can examine large composite structures by sliding the DolphiCam ultrasound camera freely over the surface.

DT 12

• Fast and precise scanning of large areas
• Absolute positioning based on industry leading CMM (coordinate measuring machine) technology
– ~ 5 x m volume
– 40 x 32 º FOV
– 2D system (3D version planned)
– High positional precision and repeatability

Application: NDT for Teams

DolphiCam TeamCenter is a system solution for making non-experts capable of performing NDT inspections. The inspections are performed following guided procedures provided by the NDT Expert.

PREPARING THE SYSTEM

The NDT Expert uses DolphiCam Expert to finds the best camera settings for the given structures taking the material, thickness and other factors into account. Next, the Expert uses TeamCenter/Expert to make a TeamCenter library contaning inspection procedures for each critical area and distribute the TeamCenter library to his team of NDT inspectors.

PERFORMING THE INSPECTION

Automatically opening TeamCenter/Inspector with the correct library, the inspector navigates to the correct inspection procedure, and enter details on the object to be inspected. The camera is automatically set up with the correct settings for the procedure. At the end of the inspection, a PDF report is automatically created.

DT 13

NDT for non-experts

DT 16

DolphiCam II

DT 15

• New, flexible NDT platform
• Interchangeable transducers for different materials
• Improved connectivity
• Remote NDT
• 3D positioning
• Encoder integration

Aranżacja kompletnych stanowisk badawczych.

Wraz ze sprzętem dostarczamy indywidualnie zaprojektowane stanowiska badawcze. Możliwość doboru materiałów i funkcji pod kątem zamawianego sprzętu oraz zadań.

FutureDrive-1

What is an engine turning tool?

• Tool required to perform engine borescope inspection
– Aircraft turbines are subject to:

  • Foreign object damage (FOD)
  • Corrosion
  • Thermal deterioration
  • Cracking/distortion

• Borescope inspections allow engine mechanics to evaluate engine damage during scheduled/unscheduled intervals
– Areas of borescope inspection:

  • Compressor
  • Combustor
  • Turbine Section

• Engine must be rotated at low RPM to view all blades in each engine stage for suspected damage
– Two options: manual or automated rotation

• Manual engine rotation

– Socket wrench used to rotate engine to conduct borescope inspection
– Requires minimum two personnel:

  • One tech turns gearbox with wrench
  • One tech observes/reports borescope results

– Problem

  • Inefficient use of labor
  • Inaccurate turning

•How can we automate this process?

What is the FutureDrive?

• Automates engine rotation for borescope inspections
– A fully programmable electronic turning tool that automates N2 rotor shaft positioning for borescope inspections of gas turbine engines

Features & Benefits

• The FutureDriveNG will:
– Reduce inspection labor costs

  • One technician required; man-hours required for borescope operations can be reduced by 50%

– Increase inspection accuracy

  • Drive Motor and electronics provide accuracy far superior to air drive units or manual engine turning

– Maximize process flexibility and repeatability

  • Engine blades in any stage can be viewed individually, from root to tip

• Exceptional portability
– Complete system contained and operated out of ruggedized container

• Total fleet support
– One unit can service many engines
• Ease of operation
– Easy to set up
– Damaged blades can be flagged and stored in memory for easy retrieval

FutureDriveNG System

FutureDrive-7A

How do the components connect to an engine?

• Engine-specific adapter connects to AGB


• Drive motor connects FD system adapter
• Adapter connection locations/designs vary based on:
– EMM/AMM requirements
– Interference fits
– User preference

One Unit – Many Engines

 

14"X17" Wireless Detector

WD 1

14"X17" portable wireless radiography detector with dual band 2.4GHz/5GHz 802.11n wireless transmission. Image acquisition cycle can be completed within 5 seconds (From X-ray exposure to image being displayed on screen). To ensure reliable operation in any environment, the detector also provides a standard Gigabit Ethernet port for wired operation.
Outstanding battery capacity ensures over 1400* shots when it's fully charged (*continuous operation with 10 seconds interval between each acquisition).

WD 2

The most advanced CsI direct-deposition technology ensures excellence of image quality at low X-ray dose for safety-minded operation environment.
Aluminum-alloy uni-body enclosure with Impact-absorption rubber edge and water-proof seals support the detector to be used in various complicated environment.

 

Parameter:

WD 2a

WD 3